mid class · Diesel / LPG

AIS 040 Cyclone

Built for the daily mortality of a busy livestock operation.

Capacity
540 kg
1,191 lbs
Burn rate
150
kg / hour
Fuel
Diesel / LPG
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AIS 040 Cyclone
AIS 040 Cyclone Information

What it does, and who it's for.

Be assured of a quality product and a quality service with AIS. Every Cyclone ships with a 3-year warranty as standard.

  • With a load capacity of up to 540kg / 1191 lbs the AIS 040 Cyclone incinerator can dispose of large quantities of animal waste making it suitable for managing day to day mortality of large farming operations.
  • The AIS 040 Cyclone is recognized for being very effective at dealing with animal-by-products generated across the agricultural sector including; Broiler sites, due to the AIS 050’s unique ability to handle the volume changes that occur within the crop cycle AND Nursery sites where farms are dealing with piglet mortality daily.
  • Regulation dependant hourly burn rate of up to *50kg / 110lbs or *116kg / 256 lbs. The AIS 040 is ideal for those looking for a fast, effective and bio-secure animal-by-product incineration solution.
  • The uniqueness of the AIS 040 comes from the grate bars, supplied as standard in this machine. The flexibility of the use of the grate bars allows you to increase or decrease the spacing between them, depending on waste type. The design of the grate bars allows the ash to fall through to the floor of the main chamber and with ash doors, fitted as standard, this allows you to safely remove ash whilst the machine is in operation, so you can keep on loading and burning your waste, saving time.
  • Fuel use is kept to a minimum through the multi zoned temperature monitoring system and air control.
  • The full access to the main chamber via a Top Loading counterbalance lid ensures users can load the machine via skid loaders and tractor buckets.
  • PLC timer controls with automatic burner shut off function and fast ignition burners. Two temperature-controlled burners in the main chamber; one above the grate bars, one below the grate bars, and one additional burner in the secondary chamber.
  • Can be loaded whilst in operation maximizing the inherent thermal efficiency of our trusted monolithic concrete lining, keeping running costs low.
  • Optional Extra features include; USB Data Logger / Stack Extensions / Ash Rake / Additional spare Grate Bars / Simple Heat Exchange system / Control Panel screen size increase / Service Kits.
At a glance

Engineered for the daily duty cycle.

The AIS 040 Cyclone is hand-built in the UK or U.S. with a monolithic concrete refractory lining, temperature-controlled burners, and a PLC control system.

Capacity
540 kg / 1191 lbs
Burn rate (approx.)
150 kg/hr
Fuel
Diesel / LPG
Refractory
Monolithic concrete lining
Lid
Counterbalance / Top-loading
Controls
PLC with auto burner shut-off
Warranty
3 years standard
Build
Hand-built UK & US

Highlights

  • Loadable during operation
  • Monolithic concrete lining
  • Ash rake option

Optional extras

Grate BarsUSB Data LoggerAsh DoorStack ExtensionsAsh RakeHeat ExchangeLarger Control PanelService Kits
Full specification

AIS 040 Cyclone — dimensions & performance

SpecificationMetricImperial
Burn Rate116 Up to kg/hr256 Up to Ibs/hr
Front / Top LoadTopTop
Operational Dimensions (LxWxH)3.4 x 3.0 x 3.2 m11’ 2’’ x 9’ 10’’ x 10’6’’ feet/inch
External Height3200 mm inc. Stack10’ 6’’ feet/inch inc. Stack
External Height2100 mm ex. Stack6’ 11’’’ feet/inch ex. Stack
Weight3.3 Tonne estimated7276 Ibs estimated
Load Height from Ground (floor to bottom edge)1256 mm4' 1" feet/inch
Fuel Consumption Diesel8.8 – 13.5 LPH est during main burn2.3 – 3.6 GPH est during main burn
Fuel Consumption LPG12 – 20 LPH est during main burn2.5 – 5.3 GPH est during main burn
Fuel Consumption Nat Gas9 – 13 m³/h est during main burn312 – 475 ft³/h est during main burn
Grate BarsYesYes
Load Door Opening (Width x Height/Depth)2148 x 1060 mm area7’ 1’’ x 3’ 6’’ ft/inch area
Chamber Size (LxWxH)2.2 x 1.1 x 0.6 m7’ 3’’ x 3’ 7’’ x 1’ 10’’ ft/inch
Chamber Actual Volume1.33 m³47 ft³
Chamber Load Volume0.98 m³34 ft³
Chamber Load Capacity540 kg1191 Ibs
Std Stack Diameter16’’ inch/mm 2D Size16’’ inch/mm 2D Size
No. Main Burners22
No. Secondary Burners11
Burner Output197 kW heat672,192 Btu heat
Electric Consumption0.35 kW electricity0.35 kW electricity

* Burn rates, fuel consumption, weights and chamber capacities are estimates and depend on load type, moisture content, and operating conditions. Contact us for site-specific guidance.

Gallery

AIS 040 Cyclone 1
AIS 040 Cyclone 2

Talk to us about the AIS 040 Cyclone.

Behind the AIS brand is a real team of experts. Tell us about your operation and we'll come back with the right configuration and the price.

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