industrial class · Diesel / LPG

AIS 3860 Cyclone

The flagship — the largest Cyclone in the range.

Capacity
3,750 kg
8,269 lbs
Burn rate
950
kg / hour
Fuel
Diesel / LPG
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AIS 3860 Cyclone
AIS 3860 Cyclone Information

What it does, and who it's for.

Be assured of a quality product and a quality service with AIS. Every Cyclone ships with a 3-year warranty as standard.

  • The AIS 3860 Cyclone is extremely efficient at dealing with large volumes of animal waste within the agricultural sector, from slaughterhouses through to large animal carcasses including; Pigs & Sows, Poultry, Dairy / Beef Cattle, Abattoirs, Slaughterhouses, Rendering Operations, Meat Processors, Sheep, Equine.
  • With a loading capacity of up to 3750kg / 8269 lbs the AIS 3860 Cyclone is the largest within the range and boasts a burn rate of up to *1000kg/2205 Ibs per hour. This allows for the Bio-secure, regular disposal of large quantities of waste in the shortest time possible.
  • Easy to load via a fully automated lid located on the top of the incinerator, giving complete access to an impressively large main burning chamber.
  • Fully programmable touch screen HMI control panel with automatic burner shut off function and fast ignition burners. Five burners in the main chamber, with two above the grate bars and three below. Two additional burners are in the secondary chamber.
  • Unique market leading grate bar technology for fast and complete incineration.
  • Can be loaded whilst in operation maximizing the inherent thermal efficiency of our monolithic concrete lining, keeping running costs low.
  • Ash doors as standard, allows the user to safely remove ash whilst the machine is in operation, so you can keep on loading and burning your waste, saving time and money.
  • Built-in multi-channel thermocouple data logger to record the run times and temperatures.
  • This model is available as a Static, Mobile, or Transportable Incinerator.
  • Optional Extra features include; Stack Extension / Ash Rake / Heat Exchanger / Control Panel screen size increase / Service Kits / Remote monitoring, which allows for multi site asset management
At a glance

Engineered for the daily duty cycle.

The AIS 3860 Cyclone is hand-built in the UK or U.S. with a monolithic concrete refractory lining, temperature-controlled burners, and a PLC control system.

Capacity
3750 kg / 8269 lbs
Burn rate (approx.)
950 kg/hr
Fuel
Diesel / LPG
Refractory
Monolithic concrete lining
Lid
Counterbalance / Top-loading
Controls
PLC with auto burner shut-off
Warranty
3 years standard
Build
Hand-built UK & US

Highlights

  • Largest in the range
  • Highest burn-rate Cyclone
  • Disease-control & emergency response capable

Optional extras

Grate BarsUSB Data LoggerAsh DoorStack ExtensionsAsh RakeHeat ExchangeLarger Control PanelService Kits
Full specification

AIS 3860 Cyclone — dimensions & performance

SpecificationMetricImperial
Burn Rate1000 Up to kg/hr2205 Up to Ibs/hr
Front / Top LoadTopTop
Static Operational Dimensions (LxWxH)10.4 x 2.8 x 4.9 m33’ 11’’ x 9’ 4’’ x 19' feet/inch
External Height – Static4857 mm inc. Stack19’ feet/inch inc. Stack
External Height – Static2754 mm ex. Stack9’ feet/inch ex. Stack
Weight21.4 Tonne estimated47179 Ibs estimated
Load Height from Ground (floor to bottom edge)1750 mm5' 9’' feet/inch
Fuel Consumption Diesel51 – 77 LPH est during main burn13.4 – 20.4 GPH est during main burn
Fuel Consumption LPG75- 116 LPH est during main burn19.1 – 30.5 GPH est during main burn
Fuel Consumption Nat Gas51 – 77 m³/h est during main burn1793 – 2729 ft³/h est during main burn
Grate Bars6060
Load Door Opening (Width x Height/Depth)3955 x 1900 mm area13' x 6’ 3’’ ft/inch area
Chamber Size (LxWxH)4.0 x 1.9 x (1.5 – 2.1) m13' x 6’ 3’’ (4’ 11’’- 7’ 3’’) ft/inch
Chamber Actual Volume11.00 m³388 ft³
Chamber Load Volume6.81 m³241 ft³
Chamber Load Capacity3750 kg8269 Ibs
Std Stack Diameter625mm inch/mm 2D Size625mm inch/mm 2D Size
No. Main Burners55
No. Secondary Burners22
Burner Output1120 kW heat3,821,599 Btu heat
Electric Consumption3.25 kW electricity3.25 kW electricity

* Burn rates, fuel consumption, weights and chamber capacities are estimates and depend on load type, moisture content, and operating conditions. Contact us for site-specific guidance.

Gallery

AIS 3860 Cyclone 1
AIS 3860 Cyclone 2

Talk to us about the AIS 3860 Cyclone.

Behind the AIS brand is a real team of experts. Tell us about your operation and we'll come back with the right configuration and the price.

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